Cov kua txiv hmab txiv ntoo filling tshuab poob rau hauv ob pawg: txias filling thiab kub filling.
Hauv kev ua kom txias txias, cov khoom tau dhau los ua ultra-siab-kub (UHT) kom tsis muaj menyuam thiab txias rau qhov kub thiab txias. Tom qab ntawd nws tau ntim rau hauv - nyob rau hauv ib puag ncig tswj aseptic- mus rau hauv lub raj mis lossis cov thawv uas tau ua kom tsis muaj dej nrog hydrogen peroxide; lub kaus mom kuj tau sterilized nrog hydrogen peroxide ua ntej yuav tsum tau screwed. Cov dej txias muaj qhov cuam tshuam me me rau cov khoom saj thiab kev noj haus zoo thiab xav tau cov khoom siv PET tsawg dua, txawm hais tias cov cuab yeej siv thawj zaug yog kwv yees li ob npaug ntawm cov khoom kub.
Nyob rau hauv kub filling, cov khoom yog sterilized ntawm high kub thiab ntim rau hauv lub raj mis ntawm kwv yees li 90 degree. Tom qab capping, lub tshav kub ntawm cov khoom nws tus kheej ua ib tug kawg sterilization ntawm lub raj mis thiab cap. Vim tias cov khoom tseem nyob ntawm qhov kub thiab txias rau lub sijhawm ntev, cov txheej txheem no muaj kev cuam tshuam ntau dua rau kev saj thiab cov khoom noj khoom haus.
Txiv Hmab Txiv Ntoo Filling Kab Ntau Lawm Ua Haujlwm:
1. Dilution: Dilute cov kua txiv hmab txiv ntoo thawed concentrate nrog purified dej raws li cov qauv yuav tsum tau.
2. Lim: Tshem tawm cov khib nyiab thiab cov impurities los ntawm cov kua txiv hmab txiv ntoo kom cov kua txiv hmab txiv ntoo tau meej thiab pob tshab.
3. Homogenization: Homogenize cov kua txiv diluted kom zoo ib yam thiab ruaj khov. Yuav tsum muaj homogenization siab: 20-25 MPa.
4. Sugar Dissolution and Filtration: Ua nyob rau hauv lub tank dissolution qab zib. Pib lub agitator, ntxiv qhov tsim nyog cov dej, thiab ntxiv granulated qab zib raws li cov mis. Sugar dissolution tuaj yeem ua los ntawm kev kub lossis txias; qhov kev xaiv nyob ntawm cov txheej txheem ntau lawm. Diatomaceous earth filtration feem ntau yog siv rau cov kua qab zib. Cov txheej txheem kev sib cais thiab kev pom zoo rau lwm cov khoom siv pabcuam yog qhov tseem ceeb zoo ib yam li cov suab thaj granulated.
5. Blending: Muab cov kua txiv diluted, cov kua qab zib yaj thiab lim dej, thiab cov khoom xyaw yaj thiab lim dej rau hauv lub tank sib tov. Sib tov kom huv si thiab kho mus rau qhov kawg ntim. Ntxiv cov flavorings thiab / los yog xim raws li cov qauv thiab sib tov zoo.
6. Kev lim dej: Tshaj tawm cov khoom sib xyaw ua ke los ntawm kev lim dej hauv tsev kom tshem tawm tag nrho cov khoom seem uas raug tshem tawm lossis impurities, kom cov khoom yog pob tshab, zoo ib yam, thiab tsis muaj sediment . 7. Sterilization: Dhau cov kua lim los ntawm UHT sterilizer. Sterilization tej yam kev mob: 130-135℃rau 4-6 vib nas this. Xyuas kom lub zog siab nkag mus rau lub sterilizer yog tsawg kawg yog 0.8 MPa.
8. Ntxuav: hla lub raj mis los ntawm lub tshuab ntxhua khaub ncaws kom huv si kom tshem tau cov plua plav lossis cov khoom paug. Yuav kom ntxuav tau zoo, cov dej huv huv yuav tsum muaj tsawg kawg yog 0.4 MPa. Kev ntxuav lub raj mis feem ntau ua ke nrog kev sau thiab capping los ua "peb-hauv-ib" tshuab filling.
9. Filling thiab Capping: Muaj ob txoj hauv kev tseem ceeb: aseptic txias filling thiab aseptic kub filling. Txhawm rau kom muaj txiaj ntsig zoo, cov dej haus kua txiv hmab txiv ntoo feem ntau siv aseptic kub filling, yuav tsum muaj qhov ntsuas kub tsawg kawg 90℃thiab tom qab- sau lub raj mis kub ntawm yam tsawg 85℃. Cap tam sim ntawd tom qab sau, kho lub taub hau capping rau qhov tsim nyog torque los xyuas kom meej lub foob kaw ntom nti. Ib "peb-hauv-ib" kub filling tshuab tuav ntxuav, sau, thiab capping.
10. Lub raj mis Inversion: Tam sim ntawd dhau qhov kub - cov khoom ntim los ntawm lub raj mis inverter kom tig lub raj mis rov qab; qhov no tso cai rau cov khoom seem ntawm cov kua ua kom tsis muaj menyuam hauv lub raj mis thiab lub hau, ua kom cov khoom zoo.
11. Kev soj ntsuam lub teeb: hla cov khoom los ntawm lub teeb tshuaj ntsuam xyuas lub tshuab kuaj xyuas cov khoom tsis huv lossis impurities thiab xyuas qhov tseeb ntawm lub foob, kom ntseeg tau tias cov khoom tsim nyog tsuas yog mus rau theem tom ntej.
12. Cua txias: Tshaj cov khoom los ntawm lub qhov cua txias kom ceev nws qhov kub thiab txias mus rau (38 ± 2) degree. (Ceeb Toom: Cov khoom siv kub filling yuav tsum tau nqis peev thawj zaug.)
